SMED for a High Quantity Production

SMED is termed for Single Minute Exchange of Die. If you own a production company, then you should use this tool to save your costs and at the same time increases your production as well. A lot of people think that this is just so impossible to do. Once you increase your production, then you should definitely increase your cost for this two components to work together, right? Well, this is really hard and way impossible if you don’t follow the Single Minute Exchange of Die technique and implement it to your business.

This is one of the lean techniques that any business should implement because even SMEDthough this is just a simple idea, you will be amazed by how powerful the results it creates. In your production, you will notice that there is a lot of production time that is consumed. It actually takes 3-5 hours maximum with engines running for nothing so your money will just be put to waste for this number of hours every day. Just imagine how far that length of time will go if it will be used in the right way. By strictly following the stages in SMED you will see results in no time.

If you are not convinced by this technique you can certainly perform a pilot test any time you want. And if you wanted to do it, just do it as soon as possible so you will know its effects and apply it to your business as soon as possible. The first thing that you should do is start a kaizen event that performs the SMED technique in the machine. It usually takes for about 3-5 days for the even to finish and repeats SMED’s four stages until you get fine results. You may have to do it several times until you reach your goal.

Benefits of SMED

In view of SMED less time always equals more cash. Shigeo Shingo executed the system of SMED after monitoring carefully the setup processes in industrial units. He observed that a lot of time was being misused when switching the machines configurations for producing a single produce to those of the next machinery. In designing the SMED scheme, he set up improvements which provide numerous benefits in the industry.


Greater Production
With a wide range of goods in demand, businesses have to adapt by manufacturing a wide diversity of goods, and regularly in small amounts. This will bring out a lot of changeovers as well as better utilization of time periods when nothing is being processed. This system decreases the changeovers and gives an organization more flexibility. This will bring about better consumer satisfaction and huge profits.

Reduction of waste
Having shorter setup of SMED, businesses can manage to formulate lesser batches and circumvent excess. This will create a well organized system where more products are produced in accord with the current market instead of manufacturing huge amounts of one product.

Better Quality
With fewer changes taking place in SMED system, there is less chances for system variations and error to occur. When an error occurs, fewer products are affected due the technique of SMED of creating smaller batches. This results to very high production standard.

Improved Safety
When there is less necessity for wrangling with machines during process, there will be reduced probability for a worker to get strain or injury. SMED ensures that there is reduced possibility for an employee to get injury because the setup procedures are very simple.

Less Inventory Complications
Since the inventory of an organization is taxable, any product that is sitting on hand in the organization is costing it capital hence reducing the profits. SMED offers organizations a more efficient ability to counter this. It also ensures that the work setting is well structured and comfortable.

The Lean Solutions Business Approach

Under Lean Solutions business model, businesses are going to learn different methods to organize and manage operations, suppliers, and customer relations, in order to ensure a smoother flowing and running business model. Using the Lean Solutions approach, many manufacturers (and other organizations), create goods and services that bring more value to their customers. By following the approach these manufacturers can produce products with fewer defects and errors, use less human effort to create the products, less space and capital, and less time in creating the products, due to the unique method and development process that is learned through the Lean Solutions approach.

Lean Production By using this approach, companies can become more customer oriented and focused, more efficient with the resources that are used in production, and become leaders in their industry. Under the Lean Solutions approach, manufacturers and businesses are also going to learn how to use a team based approach to continuously improve production and the way their company is run (across the entire organization), in order to ensure longer term sustainability in their line of work. The business approach also teaches companies how to work more efficiently, and use fewer resources, in order to meet customer wants and demands, which will in turn allow the business to remain ahead of their industry, and keep customers that turn to them happy at all times.

Lean manager It does not matter what line of work, or which industry focus your company is in. With the right approach, resources, and knowing how to move along the business model line, you can become far more efficient, spend fewer resources, and become a leader in your industry with the Lean Solutions approach. Learning this method, and getting employees on board, is critical for organizations that want to be on top, increase profits, and keep their end consumer happy.

All that you wanted to know about lean management

Lean management refers to creating more value for the customer, but with fewer resources. All this can be made possible by adopting the principle of zero waste. All this would mean that the non essential activities of any organization have to be reduced or rather eliminated. Lean means that the activities as well as processes of any company have to be such that it is able to achieve the maximum output in the most effective way with the least possible amount of available resources.
Lean Management

Lean manufacturing would require that certain principles are to be understood and then followed diligently. Firstly, it is important to understand the customer. What this means is to understand exactly what the customer wants and what will be able to add value to a customer.

Next step is to identify the various processes or activities required to be undertaken that will be able to provide the required product or service to the customer. Once this has been done, it will help eliminate the various activities that are simply wasteful or which do not add any value to the customer. Then such wasteful processes are to be reduced or if possible, even eliminated from the system.

A lean blog discusses about the various aspects of being lean. Lean management does not apply to processes only. It is people focused too. At times, employees tend to spend much more time and effort than required for a specific job or task. This can be termed as waste. This is something that needs to be handled with care. The aim is not to get an inferior quality product or bad service. Thus it requires prompt communication. Also, it should not lower the morale of the employees. The aim is just to get a good quality product with lesser resources.